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Inventory8 min readUpdated By the StockỌja team

How to calculate your reorder level

Short answer

Your reorder level is the stock quantity at which you place a new order, so you never run out while you wait for the delivery. Work it out per product: average daily sales × the number of days your supplier takes to deliver, plus a safety buffer. Sell 4 a day, wait 5 days for delivery, keep 6 extra: reorder when you reach 26.

Why "when it finishes" is too late

Most shops restock when a product finishes, or when the shelf "looks low". The problem is the gap between ordering and receiving. If your supplier takes five days, every day of those five is a day you are telling customers "it's finished". Some of them don't come back.

A reorder level fixes this with one number per product. When stock drops to that number, you order. If the number is right, the new delivery arrives just before the last one sells.

The reorder level formula

PartWhat it meansWhere to get it
Average daily salesHow many you usually sell in a dayYour sales records for the last 4 weeks, divided by the days you opened
Lead timeDays from placing the order to the goods being on your shelfYour last few deliveries, including your own trip to the market
Safety stockExtra units for busy days and late deliveriesA few days of sales, or the formula below

Reorder level = average daily sales × lead time + safety stock.

Step 1: find your average daily sales

Add up how many units of the product you sold over the last four weeks and divide by the number of days you opened. Four weeks smooths out a busy Saturday or a slow rainy week. If the product is new, use what you have and check again in a month.

Leave out one-off days that won't repeat, like a bulk order from one customer. Do include online orders and sales at other branches if they come out of the same stock.

Step 2: find your lead time

Lead time is not just the supplier's promise. It runs from the moment you decide to order to the moment the goods are counted and on the shelf: waiting for the supplier to confirm, payment clearing, the delivery itself or your trip to the market, and the time it takes to unpack.

Use your usual delivery time, not your best one. If goods from Lagos Island usually take three days but sometimes a week, use three for the calculation and cover the bad weeks with safety stock.

Step 3: add safety stock

Safety stock covers the days you sell more than usual and the deliveries that come late. For most shops a simple rule is enough: keep two to three days of sales extra for steady products, more for fast sellers and for anything from an unreliable supplier.

If you want a number based on your records, use: (your highest daily sales × your longest usual lead time) − (your average daily sales × your average lead time). For example, if you usually sell 4 a day but sometimes 6, and delivery usually takes 5 days but sometimes 6: (6 × 6) − (4 × 5) = 36 − 20 = 16. That protects you against the worst normal week, which is often more than a small shop needs or can afford to hold.

Worked examples

ProductAverage daily salesLead timeSafety stockReorder level
20W phone charger (phone shop)45 days626
Ankara dress, size M (boutique)0.514 days310
Tinned milk, 400g (provision store)302 days2080
Hair cream, 250ml (cosmetics)27 days418

Example figures. Each line is: daily sales × lead time + safety stock. The dress is slow, but the long lead time still means you order when 10 are left.

How much to order when you reach it

The reorder level tells you when to order. How much depends on your cash, your space and how often you can buy. A practical rule: order enough to last until your next normal buying trip, plus a little extra. If you buy every two weeks and sell 4 a day, order around 56, then adjust for any minimum the supplier sets or a discount for buying more.

There are formulas for this too (economic order quantity, for example), but for most small shops the deciding factors are the cash you have this week and how much you can safely store.

Mistakes that make reorder levels fail

  • One level for everything. A slow item and a fast seller can't share a number. Set it per product, and per size or colour when they sell differently.
  • Using the best-case delivery time. Plan for your usual delivery, not the day the supplier came early.
  • Forgetting stock that is already promised. Goods reserved for online orders or paid-but-not-collected sales are still on the shelf but not available to sell.
  • Counting in different units. If you sell by the pack but count by the carton, your level and your stock won't match.
  • Never reviewing. A product that sold 2 a day in July may sell 8 a day in December. Review before busy seasons.

Setting reorder levels in StockỌja

In StockỌja, each product has a "Low-stock alert at" level, and you can set a different level for each branch, because a busy shop and a small kiosk need different numbers. Every sale through the point of sale or the online store reduces stock immediately, and stock reserved for online orders isn't counted as available.

Anything at or below its level appears in the dashboard's Low stock list and in your notifications, so you only look at what needs ordering. Our guide on stock taking helps keep the counts behind those alerts accurate.

Questions

What is the reorder level formula?

Reorder level = average daily sales × lead time in days + safety stock. If you sell 4 a day, your supplier takes 5 days and you keep 6 extra as a buffer, you reorder when you get down to 26.

Is reorder level the same as reorder point?

Yes. Both mean the stock quantity at which you place a new order. Some people also use "minimum stock level", which usually means the safety stock: the amount you never want to go below.

How do I calculate safety stock?

A simple way: (your highest daily sales × your longest usual lead time) − (your average daily sales × your average lead time). If that feels too technical, keep a few days of extra sales for products that sell fast or come from unreliable suppliers.

How often should I change my reorder levels?

Review them every month or two, and before busy seasons such as December, back-to-school and Sallah. Change them when a product starts selling faster or slower, or when your supplier's delivery time changes.

Do I need software to use reorder levels?

No. You can write the level next to each product in your stock book and check it every evening. Software helps because it compares every product's stock with its level automatically, after every sale.

Try it on your own stock.

Add a few products, make a test sale and see the numbers move. The free Hustle plan needs no card.